TECH-SPEC 200 Point Inspection – ICE Equipment
1) OPERATIONAL CHECK OK NEEDED REPAIRS OR REPLACEMENT
Engine Running Condition _____
Brakes-Forward, Reverse _____ __________________________________________________________________________________________
Steering Operation _____
Transmission Condition _____ __________________________________________________________________________________________
Drive Train Condition _____
Hydraulic System _____ __________________________________________________________________________________________
Parkbrake System _____
Load Test/Ramp Test _____ __________________________________________________________________________________________
Estimated Parts___________________Estimated Labor________________________Total_____________________________
2) GENERAL TRUCK VISUAL INSPECTION OK NEEDED REPAIRS OR REPLACEMENT
Pressure washed _____ __________________________________________________________________________________________
Drive Tires _____
Steer Tires _____ __________________________________________________________________________________________
Forks/Fork Pins _____
Loadback Rest _____ __________________________________________________________________________________________
Overhead Guard _____
Floor Plates/Pedal Pads _____ __________________________________________________________________________________________
Hood/Hood Sides/Latches _____
Cowl/Covers/Instrument Panel _____ __________________________________________________________________________________________
Steering Wheel _____
Counterweight/Bolts _____ __________________________________________________________________________________________
L.P. Tank Bracket, Latches _____
Operators Seat/Seat Belts _____ __________________________________________________________________________________________
Gauges, Lights, Alarms, Decals _____
Paint Condition _____ __________________________________________________________________________________________
Estimated Parts___________________Estimated Labor________________________Total_____________________________
3) ENGINE OK NEEDED REPAIRS OR REPLACEMENT
Runs _____ __________________________________________________________________________________________
Smokes _____
Leaks _____ __________________________________________________________________________________________
Noise _____
Skips _____ __________________________________________________________________________________________
Compression Readings _____
Mounts _____ __________________________________________________________________________________________
Exhaust System _____
Service, Oil & Filters _____ __________________________________________________________________________________________
Estimated Parts___________________Estimated Labor________________________Total_____________________________
4) COOLING SYSTEM OK NEEDED REPAIRS OR REPLACEMENT
Radiator & Cap _____ __________________________________________________________________________________________
Hoses _____
Belts _____ __________________________________________________________________________________________
Fan _____
Thermostat _____ __________________________________________________________________________________________
Water Pump _____
Anti-Freeze _____ __________________________________________________________________________________________
Estimated Parts____________________Estimated Labor________________________Total____________________________
5) FUEL SYSTEM OK NEEDED REPAIRS OR REPLACEMENT
Air Cleaner & Element _____
Fuel Filters _____ __________________________________________________________________________________________
Fuel Lines/LP Hoses _____
Carburetor _____ __________________________________________________________________________________________
Fuel Pump _____
Choke Cable/Stop Cable _____ __________________________________________________________________________________________
Injector Pump/Injectors _____
Regulator/Vaporizer/Lock Off Valve _____ __________________________________________________________________________________________
Fuel Tank, Straps, Cap _____
Governor and Setting _____ __________________________________________________________________________________________
Estimated Parts___________________Estimated Labor________________________Total_____________________________
6) IGNITION SYSTEM OK NEEDED REPAIRS OR REPLACEMENT
Distributor _____
Dist. Cap, Rotor _____ __________________________________________________________________________________________
Ign. Kit/Pickup Sensor _____
Coil/resistor/Pulse Trans. _____ __________________________________________________________________________________________
Spark Plugs _____
Spark Plug Wires _____ __________________________________________________________________________________________
Estimated Parts___________________Esitmated Labor________________________Total_____________________________
7) ELECTRICAL SYSTEM OK NEEDED REPAIRS OR REPLACEMENTS
Battery/Cables/Holdown _____
Alternator/Generator _____ __________________________________________________________________________________________
Starter _____
Ignition Switch _____ __________________________________________________________________________________________
Voltage Regulator _____
Wire Harness _____ __________________________________________________________________________________________
Fuse Block _____
Horn/relay _____ __________________________________________________________________________________________
Estimated Parts___________________Esitmated Labor________________________Total_____________________________
8) INSTRUMENTS and ACCESSORIES OK NEEDED REPAIRS OR REPLACEMENTS
Ammeter/Warning Light _____
Oil pressure Gauge/Light _____ __________________________________________________________________________________________
Water temp Gauge/Light _____
Fuel Gauge/Light _____ __________________________________________________________________________________________
Hour Meter _____
Oil, Temp, Fuel Sender _____ __________________________________________________________________________________________
Neutral start Switch _____
Headlights, Taillights, Switches _____ __________________________________________________________________________________________
Rotating/Flashing Lights _____
Backup Alarm _____ __________________________________________________________________________________________
Estimated Parts___________________Esitmated Labor________________________Total_____________________________
9) BRAKE SYSTEM OK NEEDED REPAIRS OR REPLACEMENTS
Master Cylinder _____ __________________________________________________________________________________________
Shoes/pads _____
Wheel Cylinders _____ __________________________________________________________________________________________
Brake Lines _____
Wheel Seals _____ __________________________________________________________________________________________
Drums _____
Adjusters _____ __________________________________________________________________________________________
Backing Plates _____
Pedal & Linkage & Pads _____ __________________________________________________________________________________________
Estimated Parts___________________Esitmated Labor________________________Total_____________________________
10) PARKING BRAKE/SEAT BRAKE OK NEEDED REPAIRS OR REPLACEMNTS
Handlever _____ __________________________________________________________________________________________
Cables _____
Linkage/Springs _____ __________________________________________________________________________________________
Switches _____
Shoes _____ __________________________________________________________________________________________
Estimated Parts___________________Esitmated Labor________________________Total_____________________________
11) STEERING SYSTEM OK NEEDED REPAIRS OR REPLACEMENTS
Steer Wheel _____
Horn Button Kit _____ __________________________________________________________________________________________
Steer Column _____
Steer Box/Orbitrol _____ __________________________________________________________________________________________
Pitman Arm/Drag Link _____
Steer Cylinder _____ __________________________________________________________________________________________
Steer Pump/Valves _____
Steer Lines _____ __________________________________________________________________________________________
Estimated Parts___________________Esitmated Labor________________________Total_____________________________
12) STEER AXLE OK NEEDED REPAIRS OR REPLACEMENTS
Frame/Mounts _____ __________________________________________________________________________________________
King Pins/Bearings _____
Bellcrank/Spindles _____ __________________________________________________________________________________________
Tie Rods/Ends _____
Hubs _____ __________________________________________________________________________________________
Wheel Bearings/Seals _____
Grease Fittings/Stops _____ __________________________________________________________________________________________
Wheels _____
Mounting Nuts & bolts _____ __________________________________________________________________________________________
Estimated Parts___________________Esitmated Labor________________________Total_____________________________
13) TRANSMISSION-AUTOMATIC OK NEEDED REPAIRS OR REPLACEMENTS
Pressure Test _____ __________________________________________________________________________________________
Stall test _____
Fluid & Filters _____ __________________________________________________________________________________________
Leaks _____
Noise _____ __________________________________________________________________________________________
Slippage _____
Hoses/Lines _____ __________________________________________________________________________________________
Linkage/Switches _____
Starter Ring Gear _____ __________________________________________________________________________________________
Estimated Parts___________________Esitmated Labor________________________Total_____________________________
14) TRANSMISSION-MANUAL OK NEEDED REPAIRS OR REPLACEMENTS
Leaks _____
Noise _____ __________________________________________________________________________________________
Gears/Synchronizers _____
Clutch/Disc/Plate/Bearings _____ __________________________________________________________________________________________
Flywheel/Ring Gears _____
Linkages/Shift Levers _____ __________________________________________________________________________________________
Hoses/Lines _____
Fluid Filters _____ __________________________________________________________________________________________
Estimated Parts___________________Esitmated Labor________________________Total_____________________________
15) GEAR BOX OK NEEDED REPAIRS OR REPLACEMENTS
Leaks _____ __________________________________________________________________________________________
Noise _____
Gears/Bearings _____ __________________________________________________________________________________________
Linkages/Shiftlevers _____
Fluid Level _____ __________________________________________________________________________________________
Estimated Parts___________________Esitmated Labor________________________Total_____________________________
16) DIFFFERENTIAL OK NEEDED REPAIRS OR REPLACEMENTS
Leaks _____ __________________________________________________________________________________________ Noise _____
Fluid Level _____ __________________________________________________________________________________________
Spider Gears _____
Ring Gear & Pinion _____ __________________________________________________________________________________________
Bearings _____
Drive Shaft/U-Joint _____ __________________________________________________________________________________________
Estimated Parts___________________Esitmated Labor________________________Total_____________________________
17) DRIVE AXLES OK NEEDED REPAIRS OR REPLACEMENTS
Leaks _____
Noise _____ __________________________________________________________________________________________
Axles/Gears _____
Bearings/Seals _____ __________________________________________________________________________________________
Hubs/Drums _____
Mounting Nuts & Bolts _____ __________________________________________________________________________________________
Trunnion Bushings _____
Wheels _____ __________________________________________________________________________________________
Estimated Parts___________________Esitmated Labor________________________Total_____________________________
18) HYDRAULIC SYSTEM OK NEEDED REPAIRS OR REPLACEMENTS
Leaks _____
Noise _____ __________________________________________________________________________________________
Fluid & Filters _____
Tank & Straps _____ __________________________________________________________________________________________
Hoses & Lines _____
Pump & Coupling _____ __________________________________________________________________________________________
Flow Divider _____
Control Valve/aux _____ __________________________________________________________________________________________
Levers/Linkage/Knobs _____
Pressure & Relief Setting _____ __________________________________________________________________________________________
Estimated Parts___________________Esitmated Labor________________________Total_____________________________
19) HOIST & TILT CYLINDERS OK NEEDED REPAIRS OR REPLACEMENTS
Hoist Cyl Packagings _____ __________________________________________________________________________________________
Hoist Rams, Rods _____
Hoist Shells, Tubes _____ __________________________________________________________________________________________
Cylinder Gland Nuts _____
Tilt Cyl. Packings _____ __________________________________________________________________________________________
Tilt Cyl Rams, Rods _____
Tilt Cyl Shells, Tubes _____ __________________________________________________________________________________________
Tilt Cyl Gland Nuts _____
Tilt Cyl Rod Ends & Pins _____ __________________________________________________________________________________________
Estimated Parts___________________Esitmated Labor________________________Total_____________________________
20) UPRIGHT MAST & CARRIAGE OK NEEDED REPAIRS OR REPLACEMENTS
Mount Bushings, Caps, Bolts _____
Channels, Frame _____ __________________________________________________________________________________________
Rollers _____
Wear Stripes _____ __________________________________________________________________________________________
Shimming _____
Chains & Anchors _____ __________________________________________________________________________________________
Cyl. Crosshead/Rollers/Guides _____
Hoses & Lines _____ __________________________________________________________________________________________
Sheaves & Pulleys _____
Adjustments _____ __________________________________________________________________________________________
Estimated Parts___________________Esitmated Labor________________________Total_____________________________
21) ATTACHMENTS OK NEEDED REPAIRS OR REPLACEMENTS
Sideshifter _____
Other _____ __________________________________________________________________________________________
Estimated Parts___________________Esitmated Labor________________________Total_____________________________
Comment Section: __________________________________________________________
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