TECH-SPEC 200 Point Inspection – ICE Equipment

1) OPERATIONAL CHECK OK NEEDED REPAIRS OR REPLACEMENT

Engine Running Condition _____

Brakes-Forward, Reverse _____ __________________________________________________________________________________________

Steering Operation _____

Transmission Condition _____ __________________________________________________________________________________________

Drive Train Condition _____

Hydraulic System _____ __________________________________________________________________________________________

Parkbrake System _____

Load Test/Ramp Test _____ __________________________________________________________________________________________

Estimated Parts___________________Estimated Labor________________________Total_____________________________

2) GENERAL TRUCK VISUAL INSPECTION OK NEEDED REPAIRS OR REPLACEMENT

Pressure washed _____ __________________________________________________________________________________________

Drive Tires _____

Steer Tires _____ __________________________________________________________________________________________

Forks/Fork Pins _____

Loadback Rest _____ __________________________________________________________________________________________

Overhead Guard _____

Floor Plates/Pedal Pads _____ __________________________________________________________________________________________

Hood/Hood Sides/Latches _____

Cowl/Covers/Instrument Panel _____ __________________________________________________________________________________________

Steering Wheel _____

Counterweight/Bolts _____ __________________________________________________________________________________________

L.P. Tank Bracket, Latches _____

Operators Seat/Seat Belts _____ __________________________________________________________________________________________

Gauges, Lights, Alarms, Decals _____

Paint Condition _____ __________________________________________________________________________________________

Estimated Parts___________________Estimated Labor________________________Total_____________________________

3) ENGINE OK NEEDED REPAIRS OR REPLACEMENT

Runs _____ __________________________________________________________________________________________

Smokes _____

Leaks _____ __________________________________________________________________________________________

Noise _____

Skips _____ __________________________________________________________________________________________

Compression Readings _____

Mounts _____ __________________________________________________________________________________________

Exhaust System _____

Service, Oil & Filters _____ __________________________________________________________________________________________

Estimated Parts___________________Estimated Labor________________________Total_____________________________

4) COOLING SYSTEM OK NEEDED REPAIRS OR REPLACEMENT

Radiator & Cap _____ __________________________________________________________________________________________

Hoses _____

Belts _____ __________________________________________________________________________________________

Fan _____

Thermostat _____ __________________________________________________________________________________________

Water Pump _____

Anti-Freeze _____ __________________________________________________________________________________________

Estimated Parts____________________Estimated Labor________________________Total____________________________

5) FUEL SYSTEM OK NEEDED REPAIRS OR REPLACEMENT

Air Cleaner & Element _____

Fuel Filters _____ __________________________________________________________________________________________

Fuel Lines/LP Hoses _____

Carburetor _____ __________________________________________________________________________________________

Fuel Pump _____

Choke Cable/Stop Cable _____ __________________________________________________________________________________________

Injector Pump/Injectors _____

Regulator/Vaporizer/Lock Off Valve _____ __________________________________________________________________________________________

Fuel Tank, Straps, Cap _____

Governor and Setting _____ __________________________________________________________________________________________

Estimated Parts___________________Estimated Labor________________________Total_____________________________

6) IGNITION SYSTEM OK NEEDED REPAIRS OR REPLACEMENT

Distributor _____

Dist. Cap, Rotor _____ __________________________________________________________________________________________

Ign. Kit/Pickup Sensor _____

Coil/resistor/Pulse Trans. _____ __________________________________________________________________________________________

Spark Plugs _____

Spark Plug Wires _____ __________________________________________________________________________________________

Estimated Parts___________________Esitmated Labor________________________Total_____________________________

7) ELECTRICAL SYSTEM OK NEEDED REPAIRS OR REPLACEMENTS

Battery/Cables/Holdown _____

Alternator/Generator _____ __________________________________________________________________________________________

Starter _____

Ignition Switch _____ __________________________________________________________________________________________

Voltage Regulator _____

Wire Harness _____ __________________________________________________________________________________________

Fuse Block _____

Horn/relay _____ __________________________________________________________________________________________

Estimated Parts___________________Esitmated Labor________________________Total_____________________________

8) INSTRUMENTS and ACCESSORIES OK NEEDED REPAIRS OR REPLACEMENTS

Ammeter/Warning Light _____

Oil pressure Gauge/Light _____ __________________________________________________________________________________________

Water temp Gauge/Light _____

Fuel Gauge/Light _____ __________________________________________________________________________________________

Hour Meter _____

Oil, Temp, Fuel Sender _____ __________________________________________________________________________________________

Neutral start Switch _____

Headlights, Taillights, Switches _____ __________________________________________________________________________________________

Rotating/Flashing Lights _____

Backup Alarm _____ __________________________________________________________________________________________

Estimated Parts___________________Esitmated Labor________________________Total_____________________________

9) BRAKE SYSTEM OK NEEDED REPAIRS OR REPLACEMENTS

Master Cylinder _____ __________________________________________________________________________________________

Shoes/pads _____

Wheel Cylinders _____ __________________________________________________________________________________________

Brake Lines _____

Wheel Seals _____ __________________________________________________________________________________________

Drums _____

Adjusters _____ __________________________________________________________________________________________

Backing Plates _____

Pedal & Linkage & Pads _____ __________________________________________________________________________________________

Estimated Parts___________________Esitmated Labor________________________Total_____________________________

10) PARKING BRAKE/SEAT BRAKE OK NEEDED REPAIRS OR REPLACEMNTS

Handlever _____ __________________________________________________________________________________________

Cables _____

Linkage/Springs _____ __________________________________________________________________________________________

Switches _____

Shoes _____ __________________________________________________________________________________________

Estimated Parts___________________Esitmated Labor________________________Total_____________________________

11) STEERING SYSTEM OK NEEDED REPAIRS OR REPLACEMENTS

Steer Wheel _____

Horn Button Kit _____ __________________________________________________________________________________________

Steer Column _____

Steer Box/Orbitrol _____ __________________________________________________________________________________________

Pitman Arm/Drag Link _____

Steer Cylinder _____ __________________________________________________________________________________________

Steer Pump/Valves _____

Steer Lines _____ __________________________________________________________________________________________

Estimated Parts___________________Esitmated Labor________________________Total_____________________________

12) STEER AXLE OK NEEDED REPAIRS OR REPLACEMENTS

Frame/Mounts _____ __________________________________________________________________________________________

King Pins/Bearings _____

Bellcrank/Spindles _____ __________________________________________________________________________________________

Tie Rods/Ends _____

Hubs _____ __________________________________________________________________________________________

Wheel Bearings/Seals _____

Grease Fittings/Stops _____ __________________________________________________________________________________________

Wheels _____

Mounting Nuts & bolts _____ __________________________________________________________________________________________

Estimated Parts___________________Esitmated Labor________________________Total_____________________________

13) TRANSMISSION-AUTOMATIC OK NEEDED REPAIRS OR REPLACEMENTS

Pressure Test _____ __________________________________________________________________________________________

Stall test _____

Fluid & Filters _____ __________________________________________________________________________________________

Leaks _____

Noise _____ __________________________________________________________________________________________

Slippage _____

Hoses/Lines _____ __________________________________________________________________________________________

Linkage/Switches _____

Starter Ring Gear _____ __________________________________________________________________________________________

Estimated Parts___________________Esitmated Labor________________________Total_____________________________

14) TRANSMISSION-MANUAL OK NEEDED REPAIRS OR REPLACEMENTS

Leaks _____

Noise _____ __________________________________________________________________________________________

Gears/Synchronizers _____

Clutch/Disc/Plate/Bearings _____ __________________________________________________________________________________________

Flywheel/Ring Gears _____

Linkages/Shift Levers _____ __________________________________________________________________________________________

Hoses/Lines _____

Fluid Filters _____ __________________________________________________________________________________________

Estimated Parts___________________Esitmated Labor________________________Total_____________________________

15) GEAR BOX OK NEEDED REPAIRS OR REPLACEMENTS

Leaks _____ __________________________________________________________________________________________

Noise _____

Gears/Bearings _____ __________________________________________________________________________________________

Linkages/Shiftlevers _____

Fluid Level _____ __________________________________________________________________________________________

Estimated Parts___________________Esitmated Labor________________________Total_____________________________

16) DIFFFERENTIAL OK NEEDED REPAIRS OR REPLACEMENTS

Leaks _____ __________________________________________________________________________________________ Noise _____

Fluid Level _____ __________________________________________________________________________________________

Spider Gears _____

Ring Gear & Pinion _____ __________________________________________________________________________________________

Bearings _____

Drive Shaft/U-Joint _____ __________________________________________________________________________________________

Estimated Parts___________________Esitmated Labor________________________Total_____________________________

17) DRIVE AXLES OK NEEDED REPAIRS OR REPLACEMENTS

Leaks _____

Noise _____ __________________________________________________________________________________________

Axles/Gears _____

Bearings/Seals _____ __________________________________________________________________________________________

Hubs/Drums _____

Mounting Nuts & Bolts _____ __________________________________________________________________________________________

Trunnion Bushings _____

Wheels _____ __________________________________________________________________________________________

Estimated Parts___________________Esitmated Labor________________________Total_____________________________

18) HYDRAULIC SYSTEM OK NEEDED REPAIRS OR REPLACEMENTS

Leaks _____

Noise _____ __________________________________________________________________________________________

Fluid & Filters _____

Tank & Straps _____ __________________________________________________________________________________________

Hoses & Lines _____

Pump & Coupling _____ __________________________________________________________________________________________

Flow Divider _____

Control Valve/aux _____ __________________________________________________________________________________________

Levers/Linkage/Knobs _____

Pressure & Relief Setting _____ __________________________________________________________________________________________

Estimated Parts___________________Esitmated Labor________________________Total_____________________________

19) HOIST & TILT CYLINDERS OK NEEDED REPAIRS OR REPLACEMENTS

Hoist Cyl Packagings _____ __________________________________________________________________________________________

Hoist Rams, Rods _____

Hoist Shells, Tubes _____ __________________________________________________________________________________________

Cylinder Gland Nuts _____

Tilt Cyl. Packings _____ __________________________________________________________________________________________

Tilt Cyl Rams, Rods _____

Tilt Cyl Shells, Tubes _____ __________________________________________________________________________________________

Tilt Cyl Gland Nuts _____

Tilt Cyl Rod Ends & Pins _____ __________________________________________________________________________________________

Estimated Parts___________________Esitmated Labor________________________Total_____________________________

20) UPRIGHT MAST & CARRIAGE OK NEEDED REPAIRS OR REPLACEMENTS

 

Mount Bushings, Caps, Bolts _____

Channels, Frame _____ __________________________________________________________________________________________

Rollers _____

Wear Stripes _____ __________________________________________________________________________________________

Shimming _____

Chains & Anchors _____ __________________________________________________________________________________________

Cyl. Crosshead/Rollers/Guides _____

Hoses & Lines _____ __________________________________________________________________________________________

Sheaves & Pulleys _____

Adjustments _____ __________________________________________________________________________________________

Estimated Parts___________________Esitmated Labor________________________Total_____________________________

21) ATTACHMENTS OK NEEDED REPAIRS OR REPLACEMENTS

Sideshifter _____

Other _____ __________________________________________________________________________________________

Estimated Parts___________________Esitmated Labor________________________Total_____________________________

 

Comment Section: __________________________________________________________

 

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