TECH-SPEC 200 Electric Equipment

1) OPERATIONAL CHECK OK NEEDED REPAIRS OR REPLACEMENT

Electric Functional _____

Travel Speed/Plugging _____ _______________________________________________________________________________

Brakes-Forward-Reverse _____

Steering Operation _____ _______________________________________________________________________________

Drive Train Condition _____

Hydraulic System _____ _______________________________________________________________________________

Parkbrake System _____

Load Test/Ramp Test _____ _______________________________________________________________________________

Estimated Parts________________Estimated Labor_________________Total_________________________

2) GENERAL TRUCK VISUAL INSPECTION OK NEEDED REPAIRS OR REPLACEMENT

Pressure washed _____

Drive Tires _____ _______________________________________________________________________________

Steer Tires _____

Load Wheels/Guide Wheels/Outrigger/Caster _____ _______________________________________________________________________________

Forks/Fork Pins/Load Arms _____

Loadback Rest/Platform _____ _______________________________________________________________________________

Overhead Guard/Drivers Compartment _____

Floor Plates/Pedal Pads/Mats _____ _______________________________________________________________________________

Hood/Hood Sides/Latches/Door _____

Cowl/Covers/Instrument Panel/ Windshield _____ _______________________________________________________________________________

Steering Wheel/Control Handle _____

Counterweight/Bolts _____ _______________________________________________________________________________

Operators Seat/Seat, Safety Belts _____

Gauges, Lights, Alarms, Decals _____ _______________________________________________________________________________

Straddle Arms Straight _____

Paint Condition _____ _______________________________________________________________________________

Estimated Parts________________Estimated Labor_________________Total_________________________

3) DRIVE UNIT OK NEEDED REPAIRS OR REPLACEMENTS

Runs _____ _______________________________________________________________________________

Leaks _____

Noise _____ _______________________________________________________________________________

Brushes/Springs _____

Commutator _____ _______________________________________________________________________________

Seals/Bearings _____

Motor Housings/Mounts _____ _______________________________________________________________________________

Estimated Parts________________Estimated Labor_________________Total_________________________

4) ELECTRICAL SYSTEM OK NEEDED REPAIRS OR REPLACEMENTS

Control Wire Harness & Cables _____

Power Circuit Wire Harness & Cables _____ _______________________________________________________________________________

Control/Power Fuses _____

Contactor Tips/Coils _____ _______________________________________________________________________________

SCR/Resistor Panel _____

Acc. Box/Control Handle _____ _______________________________________________________________________________

Micro Switches Interlocks _____

Directional Switches/Cards _____ _______________________________________________________________________________

Solenoids _____

Control Valve Switches _____ _______________________________________________________________________________

Terminal Blocks _____

BDI System _____ _______________________________________________________________________________

Horn _____

Deadman Switches _____ _______________________________________________________________________________

Estimated Parts________________Estimated Labor_________________Total_________________________

5) INSTRUMENTS AND ACCESSORIES OK NEEDED REPAIRS OR REPLACEMENTS

Key Switch _____

Hour Meter _____ _______________________________________________________________________________

Warning Lights/Gauges _____

Safety Switches _____ _______________________________________________________________________________

Wire Harness _____

Fuses/Holders _____ _______________________________________________________________________________

Acc. Switches _____

Headlights/Taillights _____ _______________________________________________________________________________

Rotating/Flashing Lights _____

Backup Alarm _____ _______________________________________________________________________________

Estimated Parts________________Estimated Labor_________________Total_________________________

6) BATTERY OK NEEDED REPAIRS OR REPLACEMENTS

Electrolyte Level _____

Specific Gravity & Readings _____ _______________________________________________________________________________

Cables/Connectors _____

Corrosion (reseal) _____ _______________________________________________________________________________

Cell Voltage & Polarity _____

Cell Connector Links/Covers _____ _______________________________________________________________________________

Estimated Parts________________Estimated Labor_________________Total_________________________

7) BRAKE SYSTEM OK NEEDED REPAIRS OR REPLACEMENTS

Master Cylinder _____

Shoes/Pads/Disc _____ _______________________________________________________________________________

Wheel Cylinders _____

Electric Brake System _____ _______________________________________________________________________________

Brake Lines _____

Wheel Seals _____ _______________________________________________________________________________

Drums _____

Adjusters _____ _______________________________________________________________________________

Backing Plates _____

Pedal & Linkage & Pads _____ _______________________________________________________________________________

Estimated Parts________________Estimated Labor_________________Total_________________________

8) PARKING BRAKES/SEAT BRAKES OK NEEDED REPAIRS OR REPLACEMENTS

Hand Lever _____ _______________________________________________________________________________

Cables _____

Linkage/Springs _____ _______________________________________________________________________________

Switches _____

Shoes _____ _______________________________________________________________________________

Estimated Parts________________Estimated Labor_________________Total_________________________

9) STEERING SYSTEM OK NEEDED REPAIRS OR REPLACEMENTS

Steering Wheel/Lever _____ _______________________________________________________________________________

Horn Button Kit _____

Steer Column _____ _______________________________________________________________________________

Steer Box/Orbitrol _____

Pitman Arm/Drag Link _____ _______________________________________________________________________________

Steer Cylinder _____

Steer Pump/Valves _____ _______________________________________________________________________________

Steer Motor _____

Steer Lines & Hoses _____ _______________________________________________________________________________

Steer Cables & Adjustments _____

Steer Chains _____ _______________________________________________________________________________

Estimated Parts________________Estimated Labor_________________Total_________________________

10) STEER AXLE OK NEEDED REPAIRS OR REPLACEMENTS

Frame/Mounts _____ _______________________________________________________________________________

King Pins/Bearings _____

Bellcrank/Spindles _____ _______________________________________________________________________________

Tie Rods/Ends _____

Hubs _____ _______________________________________________________________________________

Wheel Bearings/Seals _____

Grease Fittings/Stops _____ _______________________________________________________________________________

Wheels _____

Mounting Nuts & Bolts _____ _______________________________________________________________________________

Estimated Parts________________Estimated Labor_________________Total_________________________

11) DIFFERNTIAL/DRIVE UNIT OK NEEDED REPAIRS OR REPLACEMENTS

Leaks _____ _______________________________________________________________________________

Noise _____

Fluid Level _____ _______________________________________________________________________________

Spider Gears _____

Ring Gear & Pinion _____ _______________________________________________________________________________

Bearings _____

Driveshaft/U-Joints _____ _______________________________________________________________________________

Housing/Seals _____

Hub _____ _______________________________________________________________________________

Estimated Parts________________Estimated Labor_________________Total_________________________

12) DRIVE AXLES OK NEEDED REPAIRS OR REPLACEMENTS

Leaks _____

Noise _____ _______________________________________________________________________________

Axle Gear _____

Bearings/Seals _____ _______________________________________________________________________________

Hub/Drums _____

Mounting Nuts & Bolts _____ _______________________________________________________________________________

Trunnion Bushings _____

Wheels _____ _______________________________________________________________________________

Estimated Parts________________Estimated Labor_________________Total_________________________

13) HYDRAULIC SYSTEM OK NEEDED REPAIRS OR REPLACEMENTS

Leaks _____ _______________________________________________________________________________

Noise _____

Fluid & Filters _____ _______________________________________________________________________________

Tank & Straps _____

Hoses & Lines _____ _______________________________________________________________________________

Pump & Coupling _____

Flow Divider _____ _______________________________________________________________________________

Control Valve/Aux. _____

Levers, Linkages, Knobs _____ _______________________________________________________________________________

Pressure & Relief Setting _____

Motor _____ _______________________________________________________________________________

Estimated Parts________________Estimated Labor_________________Total_________________________

14) HOIST & TILT CYLINDERS OK NEEDED REPAIRS OR REPLACEMENTS

Hoist Cyl. Packings _____

Hoist Cyl. Rams & Rods _____ _______________________________________________________________________________

Hoist Cyl. Shells, Tubes _____

Hoist Cyl. Gland Nuts _____ _______________________________________________________________________________

Tilt Cyl. Packings _____

Tilt Cyl. Rams & Rods _____ _______________________________________________________________________________

Tilt Cyl. Shells & Tubes _____

Reach Cyl. Gland Nuts _____ _______________________________________________________________________________

Estimated Parts________________Estimated Labor_________________Total_________________________

15) UPRIGHT MAST & CARRIAGE OK NEEDED REPAIRS OR REPLACEMENTS

Mount Bushings, Caps, Bolts _____ _______________________________________________________________________________

Channels, Frames _____

Rollers _____ _______________________________________________________________________________

Wear Striper _____

Chain & Anchors _____ _______________________________________________________________________________

Cyl. Crosshead/Roller/Guides _____

Hoses & Lines _____ _______________________________________________________________________________

Sheaves & Pulleys _____

Adjustments _____ _______________________________________________________________________________

Estimated Parts________________Estimated Labor_________________Total_________________________

16) PALLET TRUCKS OK NEEDED REPAIRS OR REPLACMENTS

Links & Axles _____

Eccentric Shaft _____ _______________________________________________________________________________

Pull Rods & Bushings _____

Pivot Shaft & Bushings _____ _______________________________________________________________________________

Estimated Parts________________Estimated Labor_________________Total_________________________

17) ATTACHMENTS OK NEEDED REPAIRS OR REPLACEMENTS

Sideshifter _____

Reach Attachment _____ _______________________________________________________________________________

Pallet Grab _____

Other _____ _______________________________________________________________________________

Estimated Parts________________Estimated Labor_________________Total_________________________

 

Comment Section: __________________________________________________________

 

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